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RESPONSE OF PRIMARY GRINDING MILL …

between this type of primary grinding mill and AG/SAG mills. Keywords: surface vibration, AG/SAG mills, primary grinding, instrumentation, process control INTRODUCTION . Plant operators are increasingly reliant on instrument measurements to gauge the real time operational status of critical plant equipment.

GROSS POWER CALCULATOR - SMC Testing

Pictures of the insides of an AG mill and a SAG mill which have been crash stopped are shown in Figures 5 and 6 respectively. Accurate measurements of the ball filling can only be made after the mill is ground out. In this case the mill is operated with the feed turned off until all of the ore has exited the mill.

Sag Mill Control - Manta Controls

Page 1 CURRENT TRENDS IN SAG AND AG MILL OPERABILITY AND CONTROL By John Karageorgos1, Paul Genovese2 and Dirk Baas3 1Principal Process Control Engineer, Manta Controls Pty Ltd, South Australia, Australia; 2Senior Process Control Engineer, Manta Controls Pty Ltd, Victoria, Australia; 3Senior Process Control Engineer, Manta Controls Pty Ltd …

Dynamic Modeling and Simulation of SAG Mill Circuits …

AG/SAG mill is inefficient in grinding particles of a certain size, typically in the range of 25-55 mm, i.e., pebbles. Therefore, cone crushers are often used as pebble crushers and integrated into AG/SAG mill circuits to break the critical size particles that accumulate in the mill and to increase the performance of the primary grinding circuits.

MILLING CONTROL & OPTIMISATION - Mintek

MILL FEED CONTROL. Smooth operation of a milling circuit is difficult to achieve due to: • The varying nature of the feed material (size, ore hardness, etc.). • The unfavorable dynamics between feeders and the weightometer. These dynamics degrade the performance of PID controllers, making feed optimisation more challenging.

AG/SAG mill throughput vs. specific Energy | Download ...

The crushing-ball milling circuit specific energy was estimated on the basis of the Bond equation and the relevant Bond work indices (Table 4), …

SAG Mill Control - mipac.com.au

SAG mill control is essentially the stabilisation of mill load (and/or power) and density which can be implemented successfully and very cost-effectively on most modern PLC or DCS platforms. The application of advanced regulatory control is a MIPAC speciality which we have

Small-Scale Continuous SAG Testing Using the …

milling, where the ability to control the product size is very limited. For a given power draw (kW), the specific energy input in kWh/t input is purely driven by the AG/SAG mill throughput, which in turn is driven by the dynamic of the ore. The traditional approach to measure the specific energy requirement was to

Mine-to-Mill: The influence of feed size on AG/SAG milling ...

In this presentation an historical perspective of the origins of Mine-to-Mill is described and is followed by a discussion of how AG/SAG feed size affects throughput and specific energy and the factors that in turn influence AG/SAG feed size, such as ore hardness, Run of Mine (RoM) size distribution and crusher operation (both primary and secondary).

Gearless AG/SAG Mills - Metso Automation - PDF Catalogs ...

Autogenous (AG) grinding is the size reduction of material in a tumbling mill utilizing the feed material itself as grinding media. SemiAutogenous (SAG) grinding is the size reduction of material in a tumbling mill utilizing the feed material plus supplemental grinding media. The most common supplementary... Open the catalog to page 2

Model predictive control of semiautogenous mills (sag ...

2.4. Multivariable predictive control. In the present work, a three-input-three-output scheme of control was performed. The total water feed to the mill (the feed water flow rate was added to the dilution water flow rate, so they could be specified separately, but for the SAG mill model, the total water content was the variable of interest), the fresh ore feed rate, and the mill …

Autogenous Grinding & Semi Autogenous Grinding Circuits

Autogenous grinding is favored when the ore is quite competent and a fine grind is required. Semi-autogenous grinding is applied when fine crushing …

AG mills - Metso Outotec

Gearless mill drive (GMD) technology has further expanded the use of large AG milling allowing Metso Outotec to produce the world's largest SAG mill of 42' in diameter drawing power at 28 MW. Today, Metso Outotec is the world leading supplier of gearless AG mills operating globally.

A Method of C alculating Autogenous/ Semi …

AG/SAG SE values to enable the additional power required for AG/SAG milling to be determined. AG/SAG inef ciency varies according to the transfer size fi (T80), whereby the ner sizes have less ineffi ciency than the fi coarser sizes. This means a closed circuit single stage AG/ SAG mill can operate at a reasonable ef ciency if the fi nal fi

Dynamic modeling and simulation of a SAG mill-pebble ...

The dynamic model of an AG/SAG mill includes several interlinked sub-process modules, and these modules can be updated individually. As shown in Fig. 1, the mill is divided into n sections, where m is the section number and q is the transported material. All sections have the same length, and each section contains a dataset of particle information at any simulating …

Power-based modelling of single-stage AG and SAG mill …

The single-stage autogenous grinding (AG) or semi-autogenous grinding (SAG) mill is a low-cost option for milling relatively low tonnages. Such circuits consist of an AG or SAG mill that is fed directly from a primary crusher, and the mill product is then classified through a hydrocyclone (or

FREDA REBECCA SAGMILLING CIRCUIT OPTIMIZATION

The introduction and subsequent ascendancy of AG and SAG milling for comminution circuits has led to many economic advantages, from high processing capacity, energy efficiency, lower investment and maintenance cost (Nunez F and Silva D, 2011).

SAG Mill | Autogenous and Semi-Autogenous Mills | …

Single stage SAG Mills are very beneficial in reducing CAPEX for plants with a staged throughput approach. When future tonnage is to be increased, the SAG Mill can feed downstream ball milling to boost capacity. Fuller-Traylor SAG/AG Mills range in size from 4.3m through 12.2m in diameter with powers as high as 28,000 kW.

Throughput optimisation in milling circuits

Each milling circuit is unique, and as such the goals and most optimal control strategy might differ for individual cases. Process IQ is an expert in implementing control systems for SAG and Ball milling circuits, making use of advanced stabilisation …

AG & SAG Mill for Mineral Processing Wet & Aerofall SAG ...

AG Mill and SAG Mill. Feeding size: ≤25mm. Capacity: 0.65-615t/h. Output size: 0.074-0.89mm. Applications: It is commonly used in the mineral processing industry and ferrous and non-ferrous metal ore and nonmetal ore processing plants. It can also be used in cement plant, refractory plant, fertilizer plant and smelting plant.

SAG Mill Grinding Circuit Design - 911metallurgist.com

AG/SAG SE values to enable the additional power required for AG/SAG milling to be determined. AG/SAG inef ciency varies according to the transfer size fi (T80), whereby the ner sizes have less ineffi ciency than the fi coarser sizes. This means a closed circuit single stage AG/ SAG mill can operate at a reasonable ef ciency if the fi nal fi

BrainWave SAG mill - ANDRITZ

Control stabilization for SAG mills. BrainWave is ideally suited to stabilize the operation of SAG mills. Effective grinding in a SAG mill depends largely on how it is loaded. A mill containing too much material does not allow for adequate movement of the ore and balls. A mill that does not contain enough material does not take advantage of the ...

AG/SAG/Ball Mill - metengineer.com

AG/SAG/Ball Mill Sizing. Gross Power Draw and Specific Energy Calculator for Autogenous Grinding (AG), Semi-Autogenous Grinding (SAG) and Ball Mills. Exit Mill Calculator.

Sag Mill Control - Manta Controls

1. The SAG mill speed (rpm) 2. The SAG mill power (MW) 3. The SAG mill feed rate (tph) 4. The SAG mill weight (tonnes) Figure 10. The performance of Train 1 SAG Mill - before the new Manta Cube. It can be seen from this set of operational data that the mill weight varies over a wide range and this is consistent with normal operator control of a ...

CURRENT TRENDS IN SAG AND AG MILL OPERABILITY …

control of SAG and AG mills to utilis e new advanced control techniques. These techniques are necessary to maintain stability and optimise the. performance of …

AG/SAG Mill Liners - Polycorp

AG/SAG Mill Liners. We have supplied rubber pulp lifters for SAG mills up to 40 ft in diameter. We are pioneers in the design of both radial and curved pulp lifters, also design and manufacture Rubber / PolyStl™ grates and discharge systems.

SAG and AG Mill – Amstar Corporation

Single stage SAG Mills are very beneficial in reducing CAPEX for plants with a staged throughput approach. When future tonnage is to be increased, the SAG Mill can feed downstream ball milling to boost capacity. Amstar SAG/AG Mills range in size from 4.3m through 12.2m in diameter with powers as high as 28,000 kW. Our team of product engineers ...

Noise Monitoring That Prevents Mill Damage - Brüel & Kjær

So now we are able to listen to any SAG or AG mill and measure the entire frequency spectrum live from a Type 2250, or a Type 2270, and pass the entire frequency spectrum directly into a control system with no computer. This makes the entire solution simple and elegant and very robust," explains John Karageorgos.